Aquaponics 101 – Stand by for ACTION

Winter has proved to be an interesting time and predictably the major issue has been with temperatures.  The problem with Tilapia, being a low-value fish, is that one cannot afford to invest huge amounts in heating during Winter, so innovative means have to be found to keep them happy.  My situation is slightly different, in that my Aquaponic system is actually a hatchery, so I don’t mind spending a little bit more to keep my top brood fish comfortable for the hard work (?) ahead.

I have also been busy researching alternative methods of heating in order to come up with some workable ideas for my clients for next Winter.  I have concentrated my efforts of two main topics.

SOLAR

While I doubt that solar can produce enough cheap heat for a large Aquaponic system, it certainly has merit as a supplementary source of heat.  It’s major drawback is that it is only effective during cloudless, daylight hours.  My research has focused on making existing solar heating solutions more efficient.  I have recently come across a locally-designed “solar tracking” device (still in the developmental stage) that tracks the sun in order to get that much more out of the system.  It basically follows the sun like a flower, but obviously depends on the sun actually being visible.  I, on the other hand, am working on a computerised system that instead of tracking the sun based on where it is visble, aims the solar array at where the sun “should be”.  It works on an algorithm based on the date, time, longitude and latitude.  Given these 4 inputs, my algorithm plots exactly where the sun is at any given time and two small DC motors will set the horizontal and vertical pitch of the array to aim it optimally at the sun, even if it isn’t actually visible at that time.

COMPOSTING

Another really interesting means of heating the water could be the composting process.  I recently built a trial composting bin and the temperatures that I am getting within the pile are very impressive.

compost_bin

I have found that the best heat is obtained in the first two weeks of composting and also that the more the material is aerated, the faster and better the composting process proceeds and also the higher the temperatures become.  What I’d like to do now, is to build a bigger composting bin, say 6m x 1m.  I then want to run black 40mm irrigation pipe through the middle of the bin and pump water through this before returning it to the ponds.  Like solar, I am sure that this couldn’t provide all the heat required, but it would certainly work as a supplementary source of heating.

Another method that I’ve used this Winter at my home AP system and one of the commercial sites is to reduce the volume of water to be heated.  This cuts down on the heating bill and one can also use a smaller heat pump to achieve the same temperature.  I have moved all of my fish to one pond and removed the standpipe from the other.  This has reduced the water in this pond by 1/2.  I am also running my sump very low.

On the subject of water, we had very good rains last week and my storage tanks and “koi” pond are all filling up nicely.  The koi pond I will be using to grow out some Tilapia for our restuarant this Summer.

In moving the fish, I has an opportunity to have a closer look at how they are doing.  The males are “huge” and are now well over 1kg and the females also look in great condition.  I’ll keep them together now and then seperate them in September for a few weeks before the breeding season to get them “in the mood.”

To keep the wolf from the door I have been hard at work building a greenhouse tunnel for a trial Aquaponic system just outside Uitenhage (near Port Elizabeth).  It’s an extended tunnel of 37m x 9.5m and we have been working in the most horrific conditions with gale force winds, dust, rain and freezing temperatures.  In the 11 days spent on site, I had one morning where the wind didn’t blow. Obviously the design and build of this tunnel has had to take into account the adverse weather conditions and the gable ends have been re-inforced with shade cloth and the whole tunnel has been covered with hail netting.  Here are two images of the tunnel during construction.

P230709_15.16

P230709_15.17

Enough for now.

Synaptoman

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8 Responses

  1. With respect to piping in compost. I have read of compost in greenhouses to heat the air. But running a pipe through the compost would lower the temperature of the pile, likely reducing bacterial activity resulting in less heat, incomplete breakdown of the compost or worse, the wrong kind of bacteria growing.

    As water has much more mass than a compost pile, I’m not sure you could extract a useful amount of heat from the compost.

    Anyway, just something to think about. I’d like to know if it works!

  2. Hi Brad,

    Thanks so much for your comment. This is all experimental for me at this stage but I think that if I can get the balance right ie. only take out a little of the generated heat, the pile should be OK. The secret, I think, is going to be to design a far larger pile than I need so as not to affect the beneficial bacteria.

    Cheers

    Synaptoman

  3. Synaptoman,
    Check out this site… this guy is using only compost to heat 3 acres of green houses in Milwaukee, IL. http://www.growingpower.org……. He is growing over 1 million pound of food a year. I hope to go there in Oct for a 1 day workshop to learn more about aquaponics and all of the other things he is doing there.

  4. Synaptoman,
    Fantastic tunnel building. How hot will a tunnel like that get in summer. Will you need to provide ventilation.
    With your compost idea, if you have the compost inside the heated area, the residual heat can all be retained. In UK in Victorian times, compost frames/green houses were used to grow pineapples but you need a shit load of manure!

  5. Hi David,

    Thank you for your comment. Our tunnels typically get up to 40-45 deg C in Summer with the gable ends closed. When we open them to allow a flow of air through, then low 30′s. The presence of the water in the ponds tends to moderate the temps though and in Summer (and Winter for that matter) it resembles a rain forest inside of the tunnels.

    I like the idea of the compost being inside of the tunnel but my problem is that space is at such a premium, and I need so much, that it’s going to be a real challenge to fit it in without compromising the fish ponds or growbeds.

    Cheers

    Synaptoman

  6. Hi Synaptoman

    Not sure if you are still active on this site ?

    I live in the Addo area and am very interested to know how the trial system in Uitenhage is going.

    Is there someone I can contact?

    Kind regards
    David

  7. where can i buy the material to cover a existing tunnel?and whats the price?

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